Hi Mark,
thank you for your inquiry. I have been waiting for the various parts and I have put together a very preliminary prototype,
just to have a general idea of how it works and the measures of the bar and ropes and other parts.
The most difficult task was to make the holes in the steel tube. That is an ordinary spare tube of a vacuum cleaner, which I hope could be of more usefulness because it is telescopic. However, in my first preliminary test I discovered the telescopic mechanism is not able to hold in place with the weight of a person and therefore I have inserted a bolt, making it of fixed size.
Another thing was attaching the pulley to the tube. The pulleys that were available seemed to allow on for "lateral" fixing, so I had to mount them laterally and use the bolt itself as the hook where to attach the rope.
For now, I have simply attached a rope above (an (ugly) overhand knot above, and 2 gnat hitch knots below). There would not be room for a double pass of the rope, as the pulley is not large enough. This is just temporary, I would like your advice of course. The white rope is 1 cm wide. The blue rope is 6 mm (a very tough one).
Similarly, 2 gnat hitches are holding the ankle straps.
Everything is just temporary and prototypical (just hanging it in my garden), so any idea for improvement is very welcome.
In the meantime, I have been reading/learning more on knots and also learned a few new ones. Find them very interesting and it's kind
of shameful not having learned this stuff way earlier (I think they should teach them in primary school).
>Is there a presumption is that the system must be capable of supporting a person up to 100kg? (or more?).
I would say so. Even if the legs of a person weigh way less than that, of course one would want a reliable training tool (it can move pretty fast and therefore the energy involved can be large.).
>What are the consequences of knot failure - how far could the gymnast fall? Is there risk of of serious injury/permanent disablement in the event of knot failure resulting in a fall?
Well gymnasts take some (controlled) risks all the time and therefore usually one is used to take appropriate precautions (like good mats and so on). Anyway, nothing can be completely excluded, even though I think that very serious injuries should be quite unlikely.
Anyway a knot failure while training would certainly not be a pleasant experience, even working on soft mats.