[...]
but it still amazes me that it seems that do not yet exist materials/different solutions to solve some of the technical problems that you mention, although, as a lover of knots, this makes me glad!
I agree it is heartening and quite interesting.
In addition to the reasons already discussed in this thread, I think it may also have to do with the flexibility -- both literally and figuratively -- it allows in solving the variety of fastening problems faced on these missions.
It appears that during the design and testing phases, these instruments/spacecraft go through several cycles of assembly, disassembly, and possible modification. Anybody here who has worked on a complex cordage project (whether practical rigging or decorative) would probably agree that later iterations are often superior to one's initial attempts. Even things as subtle as how much tension to apply during the early steps so that the final result has the proper balance, or the direction the initial pass should take to end up with a suitable geometry for a clean finish, etc. Assuming the same technicians are involved throughout a project, presumably they gain valuable
tacit knowledge of the specific lacing task which would be difficult to specify
a priori in any highly rigorous way. It would be interesting to understand how much of the final lacing design is actually left to the technicians themselves.
And not to let the thread languish...
Here's something that caught my eye last week on the Planetary Society blog
regarding the "Diviner" instrument on the
Lunar Reconnaissance Orbiter. Beyond traditional cable lacing, they used some distinctly
corset-like techniques to affix the thermal shielding around this oddly-shaped scientific instrument. I don't recall seeing something like this on a spacecraft before, but I think the result looks pretty cool. Here's
the full photo gallery at UCLA that shows many more images giving some scale and context. Many of the closeup images appear to have been taken during vibration and thermal testing. Some selected images are below, click for full size.
Image Credit: NASA / JPL / UCLA (Original)In the full size image one can see how pre-made (punched?) holes in the
bound seams are used as lacing points.
Image Credit: NASA / JPL / UCLA (Original)A slightly different angle.
Image Credit: NASA / JPL / UCLA (Original)The thermal shield in an unlaced state being worked on. The instrument is bolted to a "shake table" for vibration testing.
Image Credit: NASA / JPL / UCLA (Original)The back side of the instrument. From context in the other images this appears to be the final assembly and just prior to LRO being mounted on the Atlas V rocket. Note that two lacing holes (center right) remain unused.